Maintenance Optimization

Helping companies achieve performance excellence

Assure reliability and unlock efficiencies across your maintenance management regime.
At Add Energy, we utilize our award-winning software, world-class maintenance standards and highly experienced experts to identify and implement maintenance optimization tactics designed to safeguard production and minimize operational expenditure.

Gain access to maintenance optimization solutions that are guaranteed to:

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Protect your people, plant, and the environment

Through the implementation of best-in-class maintenance procedures and performance standard assurance tasks, minimize your exposure to risk or incident
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Minimize plant and equipment downtime

By mitigating identified failures through optimized equipment management strategies and execution plans, we can help minimize equipment outage and plant downtime
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Optimize operational and maintenance expenditure

Assuring the right maintenance is done at the right time, with the right materials, at an optimized frequency – no more no less, derived from independent experts
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Mitigate unhealthy maintenance backlog

Implement a fully optimized maintenance plan and schedule to maximize maintenance execution tactics and time available to liquidate work effectively

How we can help

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Maintenance strategy optimization

  • Equipment vulnerability analysis
  • Equipment reliability analysis
  • Late life extension studies
  • Obsolescence studies
  • RCM studies and facilitation
  • Equipment maintenance strategy development
  • Equipment maintenance strategy optimization
Maintenance optimization tactics

Maintenance performance benchmarking

  • 3rd party maintenance improvement studies
  • 3rd party CMMS data analysis and improvement recommendations
  • Maintenance management KPI development and analysis
  • Asset health check audit
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Maintenance management system optimization

  • Work order packaging, routing, and nesting
  • Work order sequencing
  • Work order smoothing and load-levelling
  • Backlog rationalization studies
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Work execution support

  • Root cause analysis
  • Maintenance management KPI analysis
  • Backlog rationalization studies
  • Competency assessment
  • Maintenance management training and coaching
  • CMMS utilization training
  • Supply of maintenance management technical advisors and subject matter experts
  • Supply of data scientists and CMMS analysts

Decommissioning maintenance, integrity and materials solutions

Reduce risk and preserve integrity through an optimized maintenance and inventory management strategy, aligned to your decommissioning plans

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Our proven results

Our solutions have been proven to increase plant uptime and unlock significant cost savings and efficiency gains for our global clients, across multiple industries.

Some of our results include:

  • Savings of over $18.5M per year by optimizing annual planned maintenance hours 
  • Savings of $7M per year through optimization of annual planned maintenance work orders
  • Enhanced production uptime by 11% through maintenance optimization tactics identified by Add Energy
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“Plant reliability is one of the most noticeable outputs of this project; not only are we setting record reliability statistics, but we are achieving this with optimized levels of maintenance, done at the right time, in a globally consistent manner.”

Director of Maintenance, International Energy Producer

Our maintenance optimization software and technology

Our award-winning software has been designed to improve the interface between people and data, harnessing machine learning and industry 4.0 to revolutionize the way businesses operate.

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Efficient maintenance strategy development

Our comprehensive maintenance strategy library can be used to facilitate the process of maintenance strategy development with best-in-class maintenance procedures
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Optimize maintenance expenditure

Our Aim-Hi™ software analyzes and benchmarks planned maintenance against best practice to pinpoint improvement opportunities to optimize maintenance expenditure and plant performance
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Controlled optimization of maintenance data

Our Effio™ software is a master data build and update tool, compatible with any EAM, ERP or CMMS and provides a more efficient, consistent, and controlled method for updating maintenance and materials data and optimizing work execution
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Build an accurate asset register

Our ePAV™ app can be used as a cost and time effective method for digitalizing and verifying the equipment data you need to manage your plant effectively
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Control and automate Management of Change

AssetVoice™ is a management of change software utilizing RFID technology and sensors to manage equipment and condition changes in the most effective and efficient way possible

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4 reasons why you should consider utilizing Add Energy to optimize your maintenance management regime

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Through a cost-free initial review and consultation, we can recommend where best to focus your efforts and budget to solve your maintenance management challenges
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Born from a shared team mission to relentlessly pursue solutions that unlock business efficiencies– we will not commit to a project without a guaranteed ROI for our client
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Access tried and tested technology that is capable of solving real-world maintenance management challenges in a timely and cost-effective manner
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Harness technology and highly experienced maintenance experts to implement quality assured and future-proof solutions
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"On behalf of Stena Drilling, may I thank you and your excellent team for the effort put into our recent maintenance reviews and stock criticality reviews.

Having used the services of Add Energy over a number of years, we have seen great results and a continuous improvement in our equipment reliability and availability which has helped Stena Drilling to become one of the world’s leading drilling contractors. The annual maintenance reviews pay for themselves year on year and are a valuable tool in our arsenal when aiming for zero downtime.

Often the results of well planned maintenance activities or day to day running of the stores go unnoticed. But by using the knowledge of Add Energy we have continued to improve year on year and look forward to working with Add Energy in the future."

Gareth Falls, Maintenance Superintendent, Stena Drilling