Maintenance Optimization

Helping companies achieve performance excellence

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Assure reliability and unlock efficiencies across your maintenance management regime.

At Add Energy, we utilize our award-winning software, world-class maintenance standards and highly experienced experts to identify and implement maintenance optimization tactics designed to safeguard production and minimize operational expenditure.

Gain access to maintenance optimization solutions that are guaranteed to:

Protect your people, plant, and the environment

Through the implementation of best-in-class maintenance procedures and performance standard assurance tasks, minimize your exposure to risk or incident

Minimize plant and equipment downtime

By mitigating identified failures through optimized equipment management strategies and execution plans, we can help minimize equipment outage and plant downtime

Optimize operational and maintenance expenditure

Assuring the right maintenance is done at the right time, with the right materials, at an optimized frequency – no more no less, derived from independent experts

Mitigate unhealthy maintenance backlog

Implement a fully optimized maintenance plan and schedule to maximize maintenance execution tactics and time available to liquidate work effectively

How we can help

Maintenance strategy optimization

Equipment vulnerability analysis
Equipment reliability analysis
Late life extension studies
Obsolescence studies
RCM studies and facilitation
Equipment maintenance strategy development
Equipment maintenance strategy optimization

Maintenance performance benchmarking

3rd party maintenance improvement studies
3rd party CMMS data analysis and improvement recommendations
Maintenance management KPI development and analysis
Asset health check audit

Maintenance management system optimization

Work order packaging, routing, and nesting
Work order sequencing
Work order smoothing and load-levelling
Backlog rationalization studies

Work execution support

Root cause analysis
Maintenance management KPI analysis
Backlog rationalization studies
Competency assessment
Maintenance management training and coaching
CMMS utilization training
Supply of maintenance management technical advisors and subject matter experts
Supply of data scientists and CMMS analysts

Decommissioning maintenance, integrity and materials solutions

Reduce risk and preserve integrity through an optimized maintenance and inventory management strategy, aligned to your decommissioning plans

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Decommissioning maintenance, integrity and materials solutions

Our proven results

Our solutions have been proven to increase plant uptime and unlock significant cost savings and efficiency gains for our global clients, across multiple industries.

Some of our results include:

Savings of over $18.5M per year by optimizing annual planned maintenance hours 
Savings of $7M per year through optimization of annual planned maintenance work orders
Enhanced production uptime by 11% through maintenance optimization tactics identified by Add Energy

“Plant reliability is one of the most noticeable outputs of this project; not only are we setting record reliability statistics, but we are achieving this with optimized levels of maintenance, done at the right time, in a globally consistent manner.”

Director of Maintenance, International Energy Producer

Our maintenance optimization software and technology

Our award-winning software has been designed to improve the interface between people and data, harnessing machine learning and industry 4.0 to revolutionize the way businesses operate.

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4 reasons why you should consider utilizing Add Energy to optimize your maintenance management regime

Through a cost-free initial review and consultation, we can recommend where best to focus your efforts and budget to solve your maintenance management challenges

Born from a shared team mission to relentlessly pursue solutions that unlock business efficiencies– we will not commit to a project without a guaranteed ROI for our client

Access tried and tested technology that is capable of solving real-world maintenance management challenges in a timely and cost-effective manner

Harness technology and highly experienced maintenance experts to implement quality assured and future-proof solutions

"On behalf of Stena Drilling, may I thank you and your excellent team for the effort put into our recent maintenance reviews and stock criticality reviews.

Having used the services of Add Energy over a number of years, we have seen great results and a continuous improvement in our equipment reliability and availability which has helped Stena Drilling to become one of the world’s leading drilling contractors. The annual maintenance reviews pay for themselves year on year and are a valuable tool in our arsenal when aiming for zero downtime.

Often the results of well planned maintenance activities or day to day running of the stores go unnoticed. But by using the knowledge of Add Energy we have continued to improve year on year and look forward to working with Add Energy in the future."

Gareth Falls, Maintenance Superintendent, Stena Drilling

Having a highly skilled maintenance team is essential to enhancing plant performance and reducing the number of incidents and accidents which occur.

Although highly competent people are employed in their roles, research has shown that there is a considerable gap in non-technical skills among maintenance teams and those in supervisory roles.

In this blog post, Mike Meen - consultant at Add Energy - shares his insights on what the most common skills gaps are among maintenance teams, why these have become so prevalent in the industry and how to plug this disparity in non-technical skills…