Project showcase
CMMS Data Analysis
Project goal
To pinpoint problem areas to build a business case and structured focus for further investigation and optimization
What We Did
Add Energy conducted an a CMMS analysis and benchmarking study, which analyzed maintenance frequencies, man hour utilization, maintenance backlog and equipment reliability using Add Energy’s proprietary software tools, in combination with subject matter expert review.
Analysis Findings
- 64% of the planned maintenance hours were not being recorded
- 1/3 of all equipment required corrective maintenance only 3 months after the PM was performed
- 0.56% of the tags had a P&ID number assigned
- Planned maintenance work orders were being completed in 1/2 the time they should be when compared to industry norms
- A high proportion of planned maintenance frequencies and annualized hours were not in line with industry norms
Planned Maintenance vs Corrective Maintenance
Planned Maintenance
- Estimated Hours 7,211 hrs
- Actual Hours 257,993 hrs
The hours that weren't accounted for equated to a 3477% increase in planned maintenance.
Corrective Maintenance
- Estimated Hours 13,726 hrs
- Actual Hours 25,291 hrs
The hours that weren't accounted for equated to an 84% increase in corrective maintenance.
Learn more about our Performance Improvement Solutions
Click HereREGISTER YOUR INTEREST IN CMMS DATA BUILDING SOLUTIONS
By registering your interest, you can:
- Speak to one of our experts to learn more about our solutions
- Request a quotation
- Receive ongoing insights and advice around CMMS data best practice and cost saving initiatives
- Learn more about our CMMS build software